16. May 2017 | Fibers & Filaments

Call for Partners: Joint Market and Technology Study on High-Performance SMC

RWTH Aachen Campus
Competences and hardware along the entire SMC process chain are represented at the RWTH Aachen Campus
Source: Campus GmbH/ Steindl

SMC (Sheet Molding Compound) is since many years a proven and first choice solution for replacing metal parts. The drive to further weight savings and significant reduction in CO2 emissions requires a next generation of High-Performance SMC (HP-SMC) with short and continuous fiber-reinforced systems using both carbon and glass fibers with customized resin compounds. HP-SMC offers huge potentials to realize parts with high performance at clearly reduced costs compared to conventional continuous fiber reinforced parts. In comparison to other materials, HP-SMC is determined by a high number of interdependencies between material and processes which are both challenge and potential.

The Joint Market and Technology Study on High-Performance SMC of AZL and IKV aims at broadening the understanding of these interdependencies by providing in-depth knowledge on SMC applications and technologies, key challenges, and technological solutions for establishing High-Performance SMC. This will serve as basis for the elaboration of design guidelines, a target-oriented development and to open up new business opportunities.

Study inspired by Workgroup of international AZL Partner Network
Scope and content of the study have been developed in close collaboration with the industrial AZL Workgroup which was established in an initial workshop in 2016 with more than 60 participants from the industry, including several automotive OEMs such as Audi, BMW, Ford, Hyundai, MAN, Toyota and Volkswagen. During several meetings, the industrial workgroup defined different joint research and development initiatives to build a toolbox for HP-SMC, one of the being the Joint Market and Technology Study on High-Performance SMC. The 12-months study is designed as a joint study involving players along the entire value chain. This approach allows participants to benefit from the knowledge of all study partners and experts who are involved in the project. Study participants will be a direct part of the study and will be able to influence the progress according to their specific demands.

Use cases and value chains
Based on the state of the art of SMC technology, use cases and value chains with special consideration of HP-SMC, a Failure Mode and Effects Analysis (FMEA) for specific production and application scenarios will be conducted to evaluate existing technologies currently applied and their readiness level. Established best practice solutions will be demonstrated as well. Remaining key challenges and their interactions along the value chain will be concluded to define fields of action for targeted development for High-Performance SMC. Based on the detailed technology studies, new scenarios to solve the key challenges will be developed to provide necessary information to support product and service development of the participating companies. AZL and IKV will evaluate and determine which products, materials and technologies from other technological areas provide potential solutions and will give an overview of the markets, value chains and providers for such next-level solutions as basis for new business opportunities. The study will be a basis for joint developments to establish HP-SMC in broad industrial applications.

The Joint Market and Technology Study on High-Performance SMC is open for all companies along the SMC value chain as well as companies which want to enter the SMC market. AZL partner companies and members of the IKV association of sponsors can participate at a reduced fee. The finalization of the consortium and information on the content and approach of the study will be conducted in an information event during the 3rd Workgroup Meeting of the High-Performance SMC Workgroup on May 31, 2017 in Aachen. Information event and Workgroup Meeting are open for all interested companies. The deadline for participation in the study is June 15, 2017.

www.lightweight-production.com/go/hp-smc-study

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